xTool D1 Pro

Name: xTool D1 Pro 40W
Brand: xTool
SKU: xtool-d1-pro-40w

40W Top D1 Pro module — strongest open-frame xTool diode

Last updated June 1, 2026How we evaluate

Released March 2023

Choose installed module

Details below match the selected module.

Showing specs for: 40W

40W

Swappable diode modules on D1 Pro frame

xTool D1 Pro uses plug-in diode modules (5W–40W depending on era and listing). Buy the module power you need — same rail and software as other D1 Pro heads.

Pages below are per factory-installed module. Other wattages are sold as separate heads you can swap on the same cabinet.

Laser spot size: ~0.08 mm spotMotion precision: 0.01 mmSample engrave: ~7–10 min

TL;DR

The 40W D1 Pro module swaps onto the same frame as 5W–20W heads. Best cut headroom in the line; verify optical power on the listing.

What this machine is for

General-purpose hobby engraving on wood, leather, and coated metals, with light cutting of thin wood and dark acrylic.

Best for

HobbyistsWood & leather engravingLearning lasersGift personalization

Materials

Engraves

· Wood
· Leather
· Slate
· Anodized aluminum
· Stainless steel (with coating spray)
· Ceramic

Cuts

· Basswood (up to 10 mm)
· Dark acrylic (up to 5 mm)
· Paper
· Fabric
· Felt

Cannot do

· Clear acrylic cutting (diode light passes through)
· Thick hardwood in one pass
· Bare metal without marking spray
· Glass (engraving only with specialized methods)

Pros

✓Large work area for the price
✓Modular power upgrades (start 10W, move to 20W)
✓Strong software support and community tutorials
✓Good build quality vs. cheaper Chinese diodes
✓LightBurn compatible for advanced users

Cons

✗Open frame — you must wear laser safety glasses and supervise operation
✗20W still cannot match CO₂ for acrylic and thick cuts
✗Slower on large fill engravings compared to CO₂
✗Air assist and enclosure sold separately
✗Diode spot size limits ultra-fine detail vs. fiber/UV

Beginner notes

Choose 20W if it matches your typical jobs. Compare cut depth and price against other tiers in this product line before ordering.

Pro tips

Use air assist and a honeycomb bed for cleaner cuts. For metal marking, use LaserBond or Brilliance spray — results vary by coating. Upgrade to steel wheel risers if you engrave tumblers or cylindrical objects.

Pro / technical specs

Raw numbers for experienced users comparing machines.

Laser spot size: ~0.08 mm spot
Max speed (spec): 400 mm/s
Avg engrave speed: 80–180 mm/s fill
Avg cut speed: 4–12 mm/s on 3 mm wood
Motion precision: 0.01 mm